提高烟叶抽梗效率的研究
2015-10-21朱东风



摘要[目的]提高打叶复烤企业烟叶样品抽梗效率,减缓操作人员劳动强度。[方法]通过开展QC小组活动,小组成员运用头脑风暴法准确分析出影响烟叶抽梗效率低下的原因,通过现场测试、F检验等方法确定2个主要原因,针对要因制定切实可行的措施,并成功研制一种烟叶抽梗工具。[结果]小组成员按照预先制定的对策开展实施活动,根据烟叶水分大小不同,采取不同的处理方式,即:大多数水分正常的烟叶采用抽梗工具进行处理,少数水分偏小的烟叶采用测梗机进行处理。通过跟踪验证,结果表明:运用工具抽梗效率比手工抽梗效率提高约73%,测梗机则提高3倍多,且操作人员的劳动强度也得到一定程度的缓解。[结论]研究结果对行业标准YC/T147-2010《打叶烟叶 质量检验》的修改完善具有一定的指导意义,对提高行业内烟叶样品抽梗效率具有较高的推广价值。
关键词烟叶;抽梗; 效率
中图分类号S572文献标识码
A文章编号0517-6611(2015)05-263-03
Study on Improving the Efficiency of Tobacco Smoke Terrier
ZHU Dong-feng (Huahuan International Tobacco Co. Ltd., Fengyang, Anhui 233121)
Abstract [Objective] To improve leaf tobacco leaf samples smoke terrier efficiency, slow down the operation staff labor intensity. [Method] By conducting QC group activity, the team members by applying the method of brainstorming, accurate analysis of the reasons to smoke tobacco stems inefficiency, established by the method of field test and F test are two main reasons, for will formulate feasible measures, and successfully developed a tool of tobacco smoke terrier. [Result] Group is established in accordance with the measures to carry out the implementation of activities, according to the tobacco moisture size to differ, to take a different approach, namely: most of the water normal tobacco smoke terrier tools used for processing, a few small water tobacco use terrier measuring machine for processing. By tracking verification, the results show that the use of tools pumping efficiency than manual pumping terrier efficiency increases by about 73%, terrier measuring machine with more than 3 times, and the labor intensity of operators have also been a certain degree of ease. [Conclusion] The results to the industry standard of YC/T147-2010 "the leaf tobacco leaf quality inspection" perfect has a certain guiding significance to the modification, to improve the efficiency of industry smoke tobacco leaf samples terrier is of high popularization value.
Key words Tobacco; Smoke terrier; Efficiency
原烟含梗率检测依据YC/T147-2010《打叶烟叶 质量检验》行业标准[1]进行检测,对烟叶抽梗处理也是按照手工方式操作的,一般由在线跟班检测人员利用其他指标检测的间隙进行。随着烟叶加工量和试验项目的增加,原烟样品处理量也不断增加,抽梗处理工作压力日益加大,尤其是试验项目的样品和烟叶含梗率同时进行,压力更大。随着烟叶抽梗量的增加,操作人员也倍感疲乏,这样对整个样品后续处理形成瓶颈制约。因此,研究并解决这个问題具有现实意义。……
