安亚群　许东来　崔爱军等

摘要 [目的]解决农林废弃物数量庞大治理困难的问题，实现农业废弃物无害化处理的全程自动化监控，实现资源高效化利用。[方法]设计FPJ-A型翻抛机械装备，并对物料的翻抛作业过程、基质发酵过程、工艺参数监测过程以及根据采集的工艺参数值实现实时响应的控制过程的各组态功能软件进行设计。[结果]FPJ-A型翻抛机综合了滚筒式与链板式翻抛机的优势，并且在翻抛机的传动系统、防护系统以及换槽作业方面作出了较大的改进，使其性能大幅度提高；同时设计了能实现智能控制物料的發酵工艺参数，并能自动定位堆体、自动调整翻抛的速度、深度、位置的控制系统。[结论]实现了基质发酵过程中各动态工艺参数的精确控制，物料分布均匀的工艺目标；保障了产品质量实现了基质车间连续生产的全程自动监控。所设计的人机界面友好，便于操作。

关键词 翻抛机；栽培基质；无线控制；系统

中图分类号 S126 文献标识码 A 文章编号 0517-6611（2015）13-339-03

Design of a Shop Production Equipment and Monitoring System of Cultivation Medium

AN Yaqun， XU Donglai， CUI Aijun et al

（College of Mechanical Engineering and Applied Electronics Technology， Beijing University of Technology， Beijing 100124）

Abstract [Objective] To solve a large number of agricultural and forestry waste and management diffculties， realize automatic monitoring of harmless treatment， and resource highefficient utilization. [Method] FPJ-A compost turner equipment was designed， the turning process， matrix fermentation process， technical parameters monitoring process， and functional software for realizing realtime response control process according to collected technical parameters were designed. [Result] FPJ-A compost turner combined the advantages of drum type and chain plate turning machine， and made improvement of transmission system， protection system， which can significantly improve its performance. The fermentation technical parameters for intelligent control of material， and control system of automatic positioning， automatic adjustment of pile turning speed， depth， location were designed. [Conclusion] This system realizes the technology target of the dynamic technical parameters controlled accurately and equally distributed during the fermentation， and achieves the automatic monitoring of the production plant for substrate continuous production， and guarantees highquality product. The designed manmachine interface is friendly， easy to operate.

Key words Compost turner； Cultivation medium； Wireless control system

农林废弃物是农业和林业生产与加工过程中的副产品，数量巨大，可再生、可生物降解、对环境友好，是重要的生物质资源，主要有树皮、果壳、锯末、秸秆、蔗渣等[1]。目前我国正面临农林固体废弃物数量庞大治理困难的难题，过去焚烧一直是人们处理农林废弃物的主要方式，这种处理方式污染环境，同时还造成了资源的严重浪费。而利用农作物秸秆及其他废弃物生产有机肥或者无土栽培基质等发酵物料，是农林废弃物无害化处理与资源高效化利用的重要途径[2]。……