向忠 蒋连彪 游照林 李建强

摘 要：为探讨染整行业智能制造的发展趋势，首先阐述了中国染整业的发展现状及智能制造对染整业的含义，然后从染整装备的数字化与智能化、染整生产全流程信息化再造、染整产品网络化协同制造3个方面对染整智能制造的研究进展进行论述;提出了染整智能制造解决方案，指出了纺织品颜色与风格数字化评价标准建设、基于云计算和大数据分析的纺织品质量视觉在线监控系统开发、基于OPCUA通讯协议的染整装备互联互通互操作标准建设、基于多Agent的染整生产过程智能控制与工艺优化是实现染整智能制造的关键;强调提升染整产品网络化协同制造水平是染整业适应小批量、多品种个性化定制发展的必然选择，也是提升中国染整产品和企业核心竞争力的关键所在。

关键词：染整;智能制造;装备数字化与智能化;颜色质量评价;互联互通;智能调度

Abstract：In order to explore the development trend of intelligent manufacturing in the dyeing and finishing industry， firstly， the development status of the dyeing and finishing industry in China and the significance of intelligent manufacturing to the dyeing and finishing industry are expounded. Then， the research progress of intelligent manufacturing in dyeing and finishing is reviewed and discussed from three aspects， including digitization and intelligence of the dyeing and finishing equipment， the whole process informationization of the dyeing and finishing production， and the network-based collaborative manufacturing for dyeing and finishing products. This paper proposes the solution to implementation of intelligent manufacturing in dyeing and finishing industry， and points out the key to realizing intelligent manufacturing in dyeing and finishing， including the development of digital evaluation standards for textile color and style， the development of visual on-line monitoring system for textile quality based on cloud computing and big data analysis， the construction of interconnectivity standards for dyeing and finishing equipment based on OPCUA communication protocol， the intelligent control and process optimization for dyeing and finishing production based on multi-Agent.This paper emphases improving network-based collaborative manufacturing level of dyed and finished products is the inevitable choice for the dyeing and finishing industry to adapt to small-batch and multi-species customized development， and it is also the key for improving core competitiveness of Chinas dyeing and finishing products.

Key words：Dyeing and finishing; intelligent manufacturing; digitization and intelligence of equipment; color quality evaluation; interconnectivity; intelligent scheduling

染整業是纺织产业链中的关键环节之一，其上承织造业，下接服装业，是提升纺织产品附加值最直接的工序。中国作为全球规模最大的染整制造基地，生产了全球半数以上的印染布;但中国的染整业大而不强，产品以低附加值面料为主，而制造过程中所面临的高能耗、高污染、高排放等问题仍未得到有效解决。在经历了“十五”和“十一五”期间的爆发式增长后，近年来受劳动力成本、环保政策、市场需求等诸多因素的制约，染整业正面临前所未有的结构调整压力，造成印染布产量自2011年开始持续保持负增长状态，智能制造、绿色制造和可持续发展正成为染整行业发展的主旋律。……