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颗粒状天然橡胶制备新方法及其性能的研究

2015-10-21林升博赵艳芳廖双泉宾健廖小雪

热带作物学报 2015年11期

林升博 赵艳芳 廖双泉 宾健 廖小雪

摘 要 对比天然橡胶5号胶,采用海藻酸钠作为辅助剂制备颗粒天然橡胶(SK-NR),探讨海藻酸钠用量对SK-NR的凝固过程、力学性能、加工性能和热稳定性的影响。结果表明,颗粒胶是通过浓度梯度作用使凝固剂从外至里渗透凝固;与SCR-5相比,SK-NR的MH增大,T90缩短;随海藻酸钠用量的增加,SK-NR胶料的拉伸强度增大,撕裂强度变化不大,当海藻酸钠质量分数为1.0%时胶料的综合性能较好;RPA分析表明,海藻酸钠的加入会影响混炼胶的内耗;热稳定性分析表明,海藻酸钠在220~280 ℃间会裂解脱水,生成稳定的中间产物,导致SK-NR提前失重。

关键词 天然胶乳;海藻酸钠;颗粒天然橡胶;水化层;性能

中图分类号 TQ332 文献标识码 A

Abstract Sodium alginate was added into natural rubber latex SCR-5 to produce pimpled rubber(SK-NR), and the dosage on the solidification process, mechanical properties, process ability and thermal stability of SK-NR was studied. The results showed that the solidification process of pimpled rubber particles, under the effect of concentration gradient, occured from the outside to the inside. Compared with SCR-5, the maximum torque of SK-NR increased and cure time was shortened. The tensile strength of SK-NR increased with more sodium alginate used, the tear strength changed little. The mass fraction of 1.0% sodium alginate had a better comprehensive performance. RPA analysis showed that adding sodium alginate could change internal friction of SK-NR, and could speed the process of vulcanization. Thermal stability analysis revealed sodium alginate could pyrolyze to dehydrate between 220-280 ℃ to generate stable intermediate, which leading to SK-NR and YK-NR weightlessness in advance.

Key words Natural rubber latex; Alginate; Natural rubber particles; Hydration shell; Performance

doi 10.3969/j.issn.1000-2561.2015.11.028

天然胶乳主要采集于巴西橡胶树,其成分除了主要的橡胶烃(聚异戊二烯)之外,还有少量的蛋白质,脂肪酸、糖分等非胶组分。目前天然胶乳的凝固方法主要有酸凝固、盐凝固、微生物凝固、微波凝固、真空凝固等[1-2]。这些凝固方法所制得的天然生胶是块状,需要经过压薄脱水、造粒等工序。为了简化工艺、减少设备投资、节约能源,需要寻找新的凝固方式來凝固天然胶乳。将天然胶乳直接凝固成颗粒状,实现天然橡胶颗粒状的制备具有以下优势:简化设备,去除传统工艺中的压片脱水和高能耗的造粒过程;实现计量化,连续化,自动化的生产;凝固剂可以重复使用,减少胶厂生产上排放的污水;延长熟化时间,调节P0,减少生产对天然橡胶P0的不利影响[3]。……

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