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基于参数化的散料输送机械快速设计系统开发

2016-11-30叶南海何韵施奇佳邓鑫毛亿戚一男

湖南大学学报·自然科学版 2016年10期
关键词:参数化

叶南海+何韵+施奇佳+邓鑫+毛亿+戚一男

摘 要:为了解决散料输送机械的设计及其优化过程中存在的产品设计周期长、方案优化过程慢等问题,开发出一套针对散料输送机械的快速设计系统平台.以某公司斗轮机构的斗子和轮体为例,首先建立了参数化尺寸驱动的设计模型;然后基于参数化的原理利用有限元分析软件建立多目标优化分析模型,实现了产品的快速优化设计,提升了复杂钢结构的设计效率与准确性;最后将参数化设计与参数化分析优化模块进行高度集成,搭建完成快速设计系统平台,用户可通过快速设计系统平台的交互界面输入参数得到所需要的产品.工程实践表明,该快速设计系统对散料输送机械的系列化开发具有较好的应用前景.

关键词:参数化;散料输送机械;设计与分析;多目标优化;快速设计系统

中图分类号:TH132.4 文献标识码:A

文章编号:1674-2974(2016)10-0016-07

Abstract:To meet the demands of today's market fast fine design and to solve the bulk material conveying machinery's problem of long cycle of product design and slow process of optimization, we developed a platform of rapid design system for bulk material conveying machinery. Taking the bucket and wheel body of a company's bucket wheel mechanism as an examples, we firstly built parametric dimension driven design models, and then used the finite element analysis software to establish multi-objective optimization models based on the principle of parametric, realized the quick optimization of product design, and improved the design efficiency and the accuracy of the complex steel structure. Finally, the parametric design and parametric analysis of the optimization module were highly integrated and the rapid design system platform was completed. Users can use the interactive interface of the rapid design system platform input parameters to get the product they need. The example has indicated that the rapid design system has good application prospects in the serialization development of bulk material conveying machinery.

Key words:parameterization;bulk material conveying machinery; design and analysis; multi-objective optimization; rapid design system

散料输送机械在港口、矿山等领域的应用得到了越来越广泛地重视,国内外学者对散料输送机械进行了CAD/CAE方面的研究[1-2].最常见的是以实现轻量化为目的,运用有限元分析[3],疲劳强度分析[4],动力学仿真等相关知识对产品进行结构优化设计[5].然而由于散料输送机械的组成零件繁多,零部件之间关联紧密,对产品结构的分析修改以及尺寸参数调整的工作量较大,尤其涉及到产品的优化时,往往会因为研发周期过长,而延误生产及产品交付周期.

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