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纳米坡缕石改进水润滑轴承性能的研究

2016-10-08王家序潘阳李俊阳肖科周广武

湖南大学学报·自然科学版 2016年8期

王家序+潘阳+李俊阳+肖科+周广武

摘 要:水润滑轴承的摩擦性能取决于橡胶轴瓦的润滑状态、硬度、动态粘弹性等.选取坡缕石(AT)纳米粉体,经硅烷偶联剂KH-550表面改性处理后,加入NBR制成AT/NBR橡胶轴瓦硫化胶试件与AT/NBR水润滑轴承试件.检测表明,AT/NBR橡胶轴瓦硫化胶试件的综合力学性能、硬度提高.动态力学分析仪DMA测得,NBR,AT/NBR橡胶轴瓦硫化胶试件0 ℃时的损耗因子大约相等,表明两者的湿滑能力基本不变.通过轴承摩擦磨损试验机,测出AT/NBR轴承试件的水润滑摩擦噪声、摩擦系数与磨损量降低.以上实验表明,AT/NBR轴承试件比NBR轴承试件的摩擦磨损等性能指标有所提高,并达到了美军标(船舶)MIL-DTL-17901C(SH)的规定.

关键词:水润滑;轴承;纳米坡缕石;丁腈橡胶;摩擦性能

中图分类号:TH133.3; TH117.1 文献标识码:A

Abstract:The friction performance of water-lubricated bearing depends on the lubricated conditions, hardness, dynamic viscoelasticity of rubber, and so forth. After the surface was modified with silane coupling agent KH-550, palygorskite (AT) nano-powder was added to NBR rubber to prepare AT/NBR rubber-liner vulcanizate sample and AT/NBR water-lubricated bearing sample. Proved by testing results, the comprehensive mechanical properties and the hardness of AT/NBR rubber-liner vulcanizate sample were enhanced. Detected by dynamic mechanical analyzer (DMA), the loss factor values at 0 ℃ of NBR and AT/NBR rubber-liner vulcanizate samples were approximately the same, and the wet sliding properties almost remained unchanged. When tested with friction wear-test machine of bearing, the water-lubricated friction coefficient of AT/NBR bearing sample decreased. Those experiments have shown that the performance index of AT/NBR bearing sample is better than that of the NBR bearing sample and meets the requirements of MIL-DTL-17901C (SH) specification.

Key words:water-lubricated; bearing; nano-palygorskite; acrylonitrile butadiene rubber; friction performance

水润滑橡胶轴承是一种滑动轴承,用于矿山采掘设备、船舶螺旋桨轴、水轮机、水泵和涡轮钻机等机械传动装置,轴瓦衬里是橡胶,由大量水介质润滑,能经受水中漂浮固体粒子的磨耗;橡胶弹性模量小,对载荷缓冲良好,能自动调位和有效减振降噪.其设计与工作条件、摩擦材料及润滑介质特性、润滑介质量和润滑方式等因素有关[1].水润滑橡胶轴承静态接触面积与动态摩擦力的统计相关分析表明,二者线性相关显著,即改善轴承摩擦性能的关键因素,是橡胶材质的选择[2].

在低速、重载、启动、停机等一些特殊工况下,水润滑轴承处于边界润滑或与轴颈直接接触的干摩擦状态,橡胶轴瓦会产……

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