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港珠澳大桥沉管预制顶推滑移轨道关键技术

2015-10-21陈伟李智

建筑工程技术与设计 2015年17期

陈伟 李智

摘 要:港珠澳大桥沉管隧道预制管节分8小阶段匹配预制,预制期间小阶段间未加设临时预应力,节段间链接脆弱,在顶推过程中若出现顶推轨道平整度超差、顶推轨道摩擦力超标等情况,节段剪力键就会应力不均产生裂缝,对结构安全、管节防水产生很大隐患。针对以上可能出现的问题,本文结合港珠澳大桥沉管预制工程实践,提出满足管节顶推要的几项主要的顶推滑移轨道关键技术,为今后类似工程项目提供工程借鉴。

关键词:沉管预制 顶推 滑移轨道 关键技术

Abstract:Precast pipe sections of immersed tunnel on Hong Kong-Zhuhai Macau Bridge should be divided into 8 stages to match and precast. During the period, there is no temporary prestress between small stages. The link between sections is fragile. In the pushing process, it appears worse fatness of pushing railway and exceeding pushing railway friction, etc., situations, shear connector of sections will crack because of uneven stress. This has a huge hidden danger to structure safety and waterproof pipe section. Aiming at the above possible problems, this paper combines with immersed tubes precast engineering practice on Hong Kong-Zhuhai-Macau Bridge, proposes several main key technologies of pushing slip railway for satisfying pushing, and provides engineering references for future similar engineering projects.

Keywords: Immersed tubes precast, pushing, slip railway, key technology

1 工程概況及工程特点分析

1.1 工程概况

港珠澳大桥沉管预制采用工厂法全断面浇筑工艺施工,沉管预制共33个管节,混凝土总量约87万m?,每个标准管节分为8个节段预制,每个预制节段混凝土方量约3400 m?。

一个标准节段长22.5m,宽37.95m,近九千吨重,匹配预制水平顶推距离为22.5m,整个管节预制完成需顶推约132m至舾装区,整个顶推滑移轨道长约320m,顶推轨道平整度超标、支撑千斤顶受力不均等问题均会导致管节节段间剪力键受力局部混凝土开裂。

为满足管节顺利平稳顶推,对滑移轨道平整度及基础沉降提出非常高的要求,滑移轨道平整度允许偏差为1mm/1m,两块滑移轨道板错台允许偏差为3mm,相邻基础不均匀沉降为3mm。

2滑移轨道关键技术

2.1基础梁设计

顶推滑移轨道钢筋混凝土基梁共8条(每个管节4条),每条长318.04m,纵向共分为7个结构段,分段长度取基梁上部滑移钢板标准长度的倍数,结构缝位置与上部滑移钢板分缝位置一致,结构缝宽度20mm。……

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