水泥回转窑设备安装及调试分析
2012-06-04李君
李君
摘要:随着我国经济的快速发展,水泥的生产总量越来越大,我国新型水泥干法旋转窑的总数量已经达到一千五百条,水泥设备的发展也达到了国际较为先进的水平,但是很多企业对水泥设备的管理和维护跟国际先进水平有很大差距,影响了设备的运转率,有很大潜力可挖。水泥设备的安装、调试及在使用过程中,合理维护等内容都是我国水泥设备管理中需要加强的方面,如何能够在设备管理中真正做到“精”“细”,挖潜增效,是当前摆在我们每一位水泥设备从业者面前的问题。本文通过对水泥回转窑的安装、调试过程中抓点分析,阐述回转窑正常运转一些注意事项。
关键词:水泥设备 ,精细管理
Abstract: along with the rapid economic development of our country, the total amount of cement production is more and more big, the our country new dry method cement kiln rotation of the total number of article has reached one thousand five hundred, cement equipment development also have reached the international advanced level, but many enterprise of cement equipment management and maintenance with the advanced international level has the very big disparity, the impact of the equipment availability, has great potential can be improved. Cement equipment installation, commissioning and in use process, reasonable maintenance of the content is China''s cement equipment management in need to strengthen the aspect, how can the equipment management in truly "fine" "fine", tap the efficiency, is the current on our every question before the cement equipment practitioners. This article through to the cement rotary kiln the installation, commissioning of grabbing something in the process of analysis, the normal operation of the rotary kiln some items for attention.
Keywords: cement equipment, fine management
中图分类号:TU525文献标识码:A 文章编号:
一、回转窑设备的结构
水泥生产过程中,煅烧窑是心脏设备,煅烧窑的煅烧质量决定了水泥质量和品位,煅烧窑目前有立窑、湿法回转窑、中空干法窑、立波尔窑、以及目前普遍使用的带预热分解器的新型干法回转窑等类型。回转窑的安装调试质量决定了回转窑的运转率,相应回转窑的安装调试质量决定了企业经济效益。
当前回转窑已向大型化发展,单台窑的日产量已达15000吨以上,单台设备空载总重量达1500吨以上,是水泥厂设备安装要求精度高、工期长的设备。回转窑设备主要由以下部件组成:窑筒体、支撑转动托轮、挡轮、传动机构、窑头罩、窑尾烟室、窑头窑尾密封、煤粉燃烧装置、烧成带冷却装置等。……
