真空辅助压浆技术在箱梁预制中的应用
2021-11-28黄明明
黄明明



摘 要:随着国家大力提倡装配式施工,预制箱梁在桥梁工程中的地位越来越明显。预制箱梁是简支梁桥、连续梁桥等梁式桥中应用最广泛的一种桥梁上部结构。但是,作为预应力结构,预应力管道压浆不饱满、浆体强度不足等情况经常发生。真空辅助压浆是近年来比较受推崇的一种压浆新工艺,能较好地解决压浆中存在的各种问题。因此,以真空辅助压浆在箱梁预制中的应用为主题,对真空辅助压浆中的技术要点进行探析。
关键词:真空辅助压浆;预制箱梁;预应力管道;强度
中图分类号:U445.57文献标识码:A文章编号:1003-5168(2021)16-0029-03
Abstract: As the country vigorously advocates prefabricated construction, precast box girder has become more and more obvious in bridge engineering. It is the most widely used bridge superstructure in simple beam bridges, continuous beam bridges and other beam bridges. However, as a prestressed structure, problems such as insufficient grouting of prestressed pipelines and insufficient slurry strength often occur. Vacuum-assisted grouting is a new grouting process that has been highly respected in recent years. It can better overcome various problems in grouting. This article focuses on the application of vacuum-assisted grouting in box girder prefabrication. The technical points of auxiliary grouting are analyzed a bit.
Keywords: vacuum assisted grouting;prefabricated box girder;prestressed pipe;strength
近年来,随着真空辅助压浆技术的不断完善,它在各类工程施工中得到了广泛应用。预制箱梁在通过预应力管道压浆时,往往存在压浆不饱满、浆体中存在气泡等缺陷。在压浆前,预先抽出预应力管道内的空气,使管道内形成一定负压强的真空,压强一般为-0.10~-0.06 MPa。由于管道内部只有较少的空气,因此压浆时就不易在浆液中形成气泡。预应力管道内部和压浆泵有一定的压强差,能极大地提升管道压浆的饱满度和密实度。此外,浆液降低了水胶比,添加了专用外加剂,因此可以进一步减小水泥浆液的离析及干硬收缩,提高浆体强度[1]。可见,采用真空辅助压浆技术能较好地解决传统压浆中存在的压浆不饱满、气泡多等问题。
1 相关准备
1.1 技术准备
正式施工前,项目总工程师应组织项目部工程技术人员进行图纸会审,并将图纸会审中发现的问题或疑问记录下来形成文字材料,寻求建设单位的答复。……
