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轮胎胶片储料释放系统设计

2021-09-10谢高飞

家园·电力与科技 2021年3期

谢高飞

摘要:胎面胎侧生产线在终端卷取工位,一般采取多工位卷取小车,自动交替工作。其中一台卷取小车卷取足够长度的胎面胎侧时,将自动切换到另一台卷取小车进行卷取。在多工位卷取小车交换进入工作状态的时间间隔内,保证挤出机和胎面胎侧生产线连续工作,轮胎胶片将自动被储料释放系统储存起来。另一台卷取小车完全进入卷取工作状态,储料释放系统又开始快速释放被储存起来的轮胎胶片。在储料释放系统的配合下,多工位卷取小车能高效完成卷取工作。

关键词:下层固定输送带;上层移动输送带;传动结构;急停开关;传动结构的控制盒

Abstract:The tread and sidewall production line usually adopts multi station coiling car at the terminal coiling station,which works automatically alternately. When one of the take-up trolleys takes up enough length of tread sidewall,it will automatically switch to another take-up trolleys for take-up. During the working time interval of the multi station coiling car exchange,the extruder and the tread and sidewall production line can work continuously,and the tire film will be automatically stored by the storage and release system. The other take-up car completely enters the take-up working state,and the storage and release system starts to release the stored tire film quickly. With the cooperation of the storage and release system,the multi position coiling car can complete the coiling work efficiently.

Key words:Lower fixed conveyor;upper shift conveyor;transmission structure;Emergency Stop Switch;control box of transmission structure

引言

轮胎的胎面及胎侧生产线中,可以进行不间断送料和多工位连续切换卷取小车是轮胎厂商提高生产效率的关键。现在胎面胎侧生产线,采用卷取小车连续自动的卷取整卷胎面胎侧胶片,在轮胎成型机上进行单条料的定长裁断,来实现生产过程的高度自动化。更换卷取小车需要时间内挤出的胶片需要暂时储存起来。为解决更换卷取小车时,胎面胎侧胶片储存的问题,需研发轮胎胶片储料释放系统。

1设计内容与关键技术:

1.1设计内容及要求

图1为储料释放系统的结构示意图;包括:101.支架;102. 下层运输带;103. 上层移动输送带;104. 拖链部分;105. 运输固定板部分;106. 急停装置;107. 操作盒;108.浮动辊组件。

为保证储料释放系统能够自动控制输送机速度,储料长度足够长,储料输送机运行平稳,设计要求:

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