基于DELMIA的转向架虚拟装配过程仿真

2016-01-19，，，，

机械与电子 2015年2期

关键词：转向架

，，，，

(1.南车南京浦镇车辆有限公司,江苏南京 210000;2.南京航空航天大学机电学院,江苏南京 210016)

Virtual Assembly Process Simulation of Bogie Based on DELMIA

ZHOU Rui1,ZHANG Hong1,XIE Yingying1,CHEN Yali2,TIAN Wei2

(1.CSR Nanjing Puzhen Co.,Ltd.,Nanjing 210000,China;2.College of Mechanical and Electronic Engineering,

Nanjing University of Aeronautics and Astronautics,Nanjing 210016,China)

基于DELMIA的转向架虚拟装配过程仿真

周睿1，张弘1，谢莹莹1，陈亚丽2，田威2

(1.南车南京浦镇车辆有限公司,江苏南京 210000;2.南京航空航天大学机电学院,江苏南京 210016)

Virtual Assembly Process Simulation of Bogie Based on DELMIA

ZHOU Rui1,ZHANG Hong1,XIE Yingying1,CHEN Yali2,TIAN Wei2

(1.CSR Nanjing Puzhen Co.,Ltd.,Nanjing 210000,China;2.College of Mechanical and Electronic Engineering,

Nanjing University of Aeronautics and Astronautics,Nanjing 210016,China)

摘要：转向架是轨道车辆走行部的关键部分。因此，研究其装配工艺规划和验证方法具有重要意义。通过对某典型型号转向架的结构以及装配工艺进行分析，介绍了基于DELMIA的转向架装配顺序仿真和装配人机仿真的具体流程。对转向架整个装配过程进行装配顺序仿真和人机工程仿真，并生成相应的分析报告。装配顺序仿真能够生成装配过程中转向架零部件之间或者转向架与产品之间的干涉报告，人机工程仿真从装配特性和生理特性两方面对操作人员进行分析，得到操作人员的舒适性以及体力消耗报告。研究对改善转向架装配过程，缩短工艺规划时间，实现转向架装配数字化设计具有一定指导意义和应用价值。

关键词：转向架；DELMIA；装配顺序仿真；人机工程仿真

中图分类号:TH164

文献标识码:A

文章编号：1001-2257(2015)02-0047-04

收稿日期：2014-10-17

Abstract:Bogie is the key part of orbital vehicles,so it is important to study the method of assembly process planning and validation.Analyzing the structures and assembly process of some typical bogie, some detailed paths were introduced that the assembly sequence and man-machine simulation of bogie was based on DELMIA.The whole assembly process was simulated and generated relative analysis report.The simulation of assembly sequence can generate interference reports between two different parts of bogie or between parts and products.The man-machine engineering simulation analyzed workers from assembly features and physiological characteristics,and obtained the report contains the comfort and energy consumption of operator.The research had a certain guiding significance and application value at three aspects which were improvement of bogie assembly process,cutting down processing time and the realization of digital assembly.

作者简介：周睿(1972-)，男，甘肃天水人，教授级高工，研究方向为转向架设计及工艺；张弘(1987-)，男，满族，辽宁东港人，助理工程师，研究方向为转向架组装工艺。